Rotary Disk Atomizer

We have developed an Atomizer which Agglomerates the product (Powder)
For example:- Recycling the fine from cyclone and again spraying through Atomizer with feed.

As for concentrated feed there is Liquid distributor. As for same there is another distributor for fine powder which will distribute the fine powder is correct proposition and liquid will nowhere come in contact with fine powder before atomizing. The thing is when the atomizer wheel (Disk) spray the concentrated feed at same time and same RPM it will spray fine powder. In this stage we can agglomerate the powder very nicely. We can also agglomerate powder for chemical & pharmaceutical product. As now we have taken trial on whey Milk Powder & skim Milk Powder which is 100% success. As we have designed this Atomizer and completely successfully we have taken trial in India. Also Atomizer specially designed with continuously oil lubrication system for bearing as there is filter for oil, buzzer and oil lamp indicator for atomizer safety. Atomizer have a capacity of 5 liter oil storage for which we can change every after 7 month only after continuous running of machine.

As have designed Atomizer called Rustom in different models such as :

MK CD 100, MK CD 150, MK CD 210, MK CD 250, MK CD 375/400

Niro type & Anhydro Type Sizes

Reliable & Adaptable Design

As this design is we successfully developed by us and if you are interested in this model than please tell us so we can come to your site and can explain in some more details about our design.

Product Highlights

Belt-Driven Rotary Disk Atomizers

Our atomizers utilize a belt-driven mechanism to achieve high rotational speeds, ensuring efficient atomization of liquids into fine droplets.

This design offers:

  • High Efficiency: Optimized for large-scale operations, providing consistent and uniform droplet sizes.
  • Durability :Built with robust materials to withstand demanding industrial environments.
  • Versatility : Suitable for a wide range of applications, including food processing, pharmaceuticals, and chemicals.

Automatic Oil Lubrication System

Our atomizers are equipped with an automatic oil lubrication system, ensuring:

  • Consistent Lubrication : Precise and continuous lubrication of moving parts, reducing wear and tear.
  • Reduced Maintenance :Minimizes manual intervention, leading to lower maintenance costs and downtime.
  • Enhanced Performance : Maintains optimal operating conditions for improved efficiency and longevity.

Why Choose Us?

  • Customized Solutions : We offer a range of models with varying wheel diameters and RPMs to suit specific requirements.
  • Quality Assurance :Manufactured to international standards, ensuring reliability and performance.
  • Comprehensive Support : From installation to after-sales service, we provide end-to-end support to our clients.

Our Rotary Disk Atomizers are ideal for :

  • Food Industry : Production of powdered milk, coffee, and spices.
  • Pharmaceuticals :Manufacturing of antibiotics, vitamins, and enzymes.
  • Chemicals : Processing of herbicides, fungicides, and other chemical products.

Atomizer

Correct atomization is the heart to the spray drying process, and the atomizer design has great influence on the final powder structure. Often, spray dryers are equipped with high speed, centrifugal atomizers of various sizes. For some duties single or two-fluid nozzle atomizers will be recommended. Today's atomizers are characterized by long service life, very steady operation and easy access to replaceable parts, which means that adjustment also feature automatic bearing supervision and continues lubrication. All parts of an atomizer are carefully tested before assembly, using electronic test equipment. For example the balancing of the atomizer wheel is a critical operation which takes place both statically and dynamically.

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